Author Archives: RussD

Complete Test Cover!

Time to bring all of the pieces together, make a complete seat cover out of junk vinyl, and see if it actually fits. No, I’m not concerned at all. Nope, nope, nope… Step one: cut out all of the pieces: … Continue reading

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Seat Attachment

The old style seat covers in the Imperial wrap around the back of the seat frame and are secured to the frame with hog rings. The factory sewed cloth extension onto the sides of the seat for this attachment, which … Continue reading

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A Juki Roller Coaster Day

Having achieved an almost acceptable test panel with the junk vinyl, I decided to make one last test panel. This last test panel would use the actual vinyl I will be using for the seats. I also needed to change … Continue reading

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Cornered

With the main seat insert largely under control it was time to deal with the next challenge – corners! “But”, I hear you say, “haven’t you already handled corners in multiple places?” Yes – flat corners. These are three dimensional … Continue reading

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Interior Starting Point

The Imperial had been re-upholstered at some point. While the upholstery fit fairly well it was made with non-Imperial quality materials. To be frank, it was ugly! Not to mention worn, dirty, and tearing in several places. There are springs … Continue reading

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Sewing Suckage

I have never done anything with a sewing machine. I have to learn everything from scratch. Using a technique known as a cannonball dive into the deep end of the pool.To summarize the early results, I suck at sewing. Exactly … Continue reading

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New Machine Tool

I’ve just acquired a new machine tool for the workshop – a Juki LU 563 walking foot sewing machine. Now the Imperial interior gets real! Why do I call this a machine tool? It is a fabrication tool, just like … Continue reading

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First Parts!

While sewing is needed for the seats and door panels there are a couple of trim pieces that don’t require sewing – I can start with those. The back seat has a trim panel that goes between the seat and … Continue reading

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Covering Quandary

With the shop and materials for upholstery work coming together I ran out of room for stalling on what material to use. Time to make some decisions and place an order. The first big question was leather or vinyl? Leather … Continue reading

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Inside Prep for Interior Work

Since upholstery work is completely new the workshop needs to be reconfigured a bit to support it. The main features are a work table and an industrial sewing machine. I don’t have a sewing machine yet, but I have tracked … Continue reading

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